Special glass Full-time Job

Crystal glass looks beautiful when cut as a result of its high refraction index. It has a far higher density than soda-lime glass. In our everyday lives, we use crystal glass to make drinking glasses, vases, bowls, ashtrays and decorative ornaments. Its composition is 54 to 65 percent sand, 13 to 15 percent alkali oxide and several other oxides. Glass containing more than 18 percent lead oxide is also known as lead crystal glass. However, lead oxide is hardly used today in glass production. Crystal glass only accounts for less than 0.5 percent of total tableware glass production in Germany.

Special glass

Special glass is used for special technical and scientific applications. Its composition can vary and it includes numerous chemical elements. Examples of special glass are lenses, glass products used by the electrical and electronics industries and glass ceramics.

How is curved glass made?

Manufacturing curved glass is a time-consuming, highly specialised job. You could almost say it's a ‘pane' to produce.

Workers cut the sheet of glass to size and then clean and polish it, using a UV lamp to check for dust or impurities (any rogue particles would cause the glass to crack or shatter). They construct a steel mould shaped to the curve radius and dimensions of the desired piece. To stop the pane sticking to the mould, the glass is painted with a mixture of detergent and calcium carbonate.

Then, it is placed on the mould and loaded into the kiln. The manufacturers crank up the heat to 700°C, hot enough to loosen the bonds between the silica molecules so that the glass starts to soften and bend to the profile of the mould. Once in shape, the glass is gradually cooled over a period of about two hours.

What It Means to Temper Glass

Tempered glass, or toughened glass, has been heat-treated to make it stronger and safer to prevent injury in case if it ever breaks. In fact, tempered glass is four to five times stronger than annealed, or untreated, glass. In the event of breakage, tempered glass fractures into small, relatively harmless pieces rather than jagged shards.

Most of the glass that you see in commercial and residential spaces has been tempered. Common applications include side and rear windows in vehicles, entrance doors, shower and tub enclosures, racquetball courts, patio furniture, microwave ovens, fireplace doors and grates, and skylights. Tempered glass is also used for interior railings, display cases, office walls, and anywhere else where robust, durable glass is called for.

Laminated glass is a durable and versatile glazing material providing a number of benefits. These include better protection against UV rays which can fade furnishings and carpets. Laminated glass can also help to lower noise levels, especially when it is used within double glazing. However, the main benefit of laminated glass is its safety performance.

Harder to break

Similar to glass used in car windshields, laminated glass is harder to break and offers greater security against accidental injury, attempted break-ins and severe weather conditions. The bond between the glass and interlayer combine to absorb the force of an accidental collision, resisting breakage. If the glass is broken, the shards remain stuck to the interlayer rather than breaking apart and potentially causing injury.

In the case of an attempted forced entry into your home, laminated glass will take at least two blows from a hammer to break. The interlayer will then hold the broken glass in place, requiring further blows to create a hole and gain entry into the home.

In some locations of your home, you may be required to install safety glass in order to comply with building regulations. Refer to your builder or local building authority for more information.

How to Change Stained Glass Color

Changing the color of stained glass is difficult, but possible with a bit of patience and preparation. The only way to do it and still have true stained glass is to have the piece cut out and replaced with a piece of glass in the new color. That requires a professional and can be costly. The color in stained glass is either the result of certain ingredients in the glass itself, or a special paint that gets fired onto the glass at 1100 degrees, neither of which is a practical home project. There is, however, a "cheat" for home crafters—glass paint.

Horizontal Surface

Step 1

Cover work area with newspaper. The pigments found in glass paint can stain most surfaces.

Step 2

Lay glass bottom-up on work surface, and wipe with a damp rag to remove dust and dirt.

Step 3

Clean the glass with cotton balls and alcohol to remove oils and residue. Once the glass is clean, do not touch it with your fingers to avoid re-contaminating it with oils.

Step 4

Pour glass paint into the squeeze bottle and screw the cap on very tightly to prevent leaks.